회사 소식 Efficient drainage, precise cutting: Mantis copolymer waterjet cutting brick

The Mantis waterjet cuts bricks made of durable copolymer (a combination of polypropylene and polyethylene). This waterjet utilizes a unique laminated drainage pattern design. This pattern not only effectively suppresses splashing caused by the waterjet impact, ensuring safe operation, but also quickly and efficiently directs cutting water and debris away.

This laminated pattern typically consists of a series of staggered protrusions and grooves, the geometry of which is precisely calculated. When the high-pressure waterjet impacts the brick surface, the grooves in the pattern immediately become efficient drainage channels, rapidly discharging water and fine polymer debris to the sides or in a targeted direction, preventing accumulation in the cutting area. This not only ensures clear visibility of the cutting head's path and improves cutting accuracy, but also significantly reduces energy dispersion and unpredictable deflection of the waterjet caused by water accumulation, further reducing the risk of splashback.Key benefits include:Improved cutting quality and efficiency: Rapid drainage ensures concentrated waterjet energy, resulting in smoother, more vertical cuts and reducing the need for subsequent grinding or finishing. At the same time, efficient chip evacuation prevents secondary wear and clogging of the cut kerf by debris, allowing for continuous, high-speed cutting.

Enhanced Operator Safety and Equipment Protection: Minimizes water jet splash control, protecting operators from accidental injuries from high-pressure water. It also prevents water mist and debris from eroding and contaminating precision machine tool components (such as guides and sensors), extending equipment life.Optimized Work Environment and Water Resource Management: The work area remains relatively dry and tidy, improving the working environment. Centralized wastewater and debris are easier to collect and treat, promoting water recycling and environmentally friendly waste recovery.Applications:This laminated copolymer brick is an ideal auxiliary material for waterjet cutting. It is ideal for:Precision Prototyping and Sample Cutting: In the aerospace and automotive industries, it is used to test the support and drainage effects of water jet cutting on various complex shapes (such as composites and titanium alloys).Artistic Creation and Complex Pattern Cutting: It provides a stable, splash-proof cutting platform for fine engraving on glass, stone, and metal, ensuring the perfect final result.Education, Training, and Demonstration: Its superior safety and visibility make it an ideal teaching aid for waterjet cutting training and equipment demonstrations.

In summary, the Mantis design, through a clever combination of materials science and engineering, transforms a previously consumable backing material into a key component that proactively improves cutting performance, safety, and efficiency.